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Ken Shirriff's Blog

Zenaida Lade 0 2 12.19 13:43

The yellow line exhibits the voltage. The largest distinction between the iPhone charger and the iPad charger is the feedback used to regulate the voltage. This is one distinction between the chargers that is visible externally if you happen to slide the power plug off the charger. Ironically, the US plug would not use the bottom connection, so this is one safety difficulty that does not make any difference in apply. The primary picture above shows that beneath the the primary layer of yellow insulating tape, a layer of copper foil is connected to the transformer's ferrite core to ground it. Only two wires - power and ground - go to the charger unit. The charger wires are soldered onto the back of this board. As mentioned in the security part, the secondary winding has triple-insulated wires and further insulation where the wires leave the transformer. After removing more insulating tape, the secondary winding of the transformer is seen. Overall, I like the iPhone charger greater than the iPad charger from a design standpoint, mainly due to the harder engineering challenge of cramming all the things right into a a lot smaller area. I have not seen parallel strands like this before, most likely as a result of the KMS charger supplies larger energy.


The outcomes for the KMS charger are summarized below. Foxlink (Taiwan), Foxconn (Taiwan), and Flextronics (Singapore) are all manufacturers for Apple with confusingly comparable names. 3 largest electronics manufacturing companies based on the MMI prime 50 for 2013, whereas Foxlink is smaller. Because the charger is offering extremeley low current at first, there is less risk of shorting something out whereas attaching the connector. The output voltage drops while the switching transistor is on and then rises while the transistor is off (because of the flyback design), so you possibly can see beneath that the transistor is off more often than not at low power. Safety Considerations in Power Supply Design supplies an in depth rationalization of safety necessities for energy provides. If you're wondering about the whole answer to the sorting question, see a detailed explanation. The circuit board contained in the Magsafe connector may be very small, as you can see beneath. Because the charger waits a full second earlier than powering up, the Magsafe connector is prone to be firmly attached by the time full power is utilized. The answer is a startup energy path the place the management IC gets enough energy from the AC input to start out up, after which switches to the transformer.


When a voltage pulse is distributed into the transformer, the output diode blocks the output so there is no output - as a substitute a magnetic area builds up in the transformer. The road enter voltage (yellow) is a nice sine wave, however the present (cyan) may be very irregular. When the enter present switches off, the saved energy then flows out of the transformer, providing the desired output. I consider the next steps happen: 1. The charger offers a really low current (about 100 µA) 6 volt signal on the facility pins (three volts for Magsafe 2). 2. When the Magsafe connector is plugged into the Mac, the Mac applies a resistive load (e.g. 39.41KΩ), pulling the facility enter low to about 1.7 volts. The complex sequence of steps provides extra safety than a typical charger. Next, eradicating the ferrite core and extra insulation reveals the double-stranded primary winding. The primary winding is break up into two layers that surround the secondary winding for better electrical properties. Finally, the innermost layer of the iPad charger flyback transformer is the second half of the first winding (above). In normal use, by the way in which, the control IC is powered by the transformer's feedback winding.


In response to requirements, anything beneath 50 volts AC or one hundred twenty V dc is taken into account further-low voltage and is considered secure beneath regular conditions. You might wonder why the DC voltage inside the ability supply is so much increased than the road voltage. The 1-Wire chip inside a Magsafe connector has a 64-bit ID code. The 64-bit ID might be learn out of a Magsafe connector by probing the outer pin with ground, and the center pin with the 1-Wire data line. Eighty five watts is sufficient to do numerous harm: blow out your Mac's DC enter board, send flames out of a component, blow fuses, or vaporize Pc traces, and that's just the things I've had occur to me. Y-capacitors also can bridge the first and secondary facet because they are designed to not go harmful currents, and not to short out in the event that they fail. The bridge rectifier is a B6M (datasheet). Within the counterfeit charger, the switching transistor is a ALJ 13003 NPN power transistor (datasheet), apparently made by Shenzhen LongJing Microelectronics Co. This transistor is a version of Motorola's MJE 13003 switchmode transistor which was launched in 1976 (MJE indicates energy gadget in a plastic package deal). This shows that the counterfeit charger's power is worse across the frequency spectrum.



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